Sunday 19 April 2015

Posted 20 April 2008 - 12:01 PM

I had a busy day yesterday
 Suspension back on


More suspension

Got the suspension turrets all waxoyled and then got it all fitted back on. Looks great I think.

Also took this lot
 Cleaned awaiting painting 1

 Cleaned awaiting painting 2

 Cleaned awaiting painting 3

Painted brackets etc.

And fitted it back on. Took this lot off last week when I removed the timing belt. Got the belt back on yesterday and the engine is timed. I way even get to start it today .....

Fingers crossed.

Today's jobs are start it, fit the front brakes and remove the rear brake slider that is seized on.


Posted 20 April 2008 - 10:03 PM

It Runs !!!!!!!

I am very happy today as I tried a start and it ran. Runs reasonably well for a car that has been off the road for 7 years!!!

Today got the brakes rebuilt on the drivers side, wheels on all round, removed rear calliper slider, replaced alternator and tried a start. Needed to put fuel in it. And almost dropped the car with no wheels on! Jacking the car up on grass is not fun

Still, I moved it today, albeit only a few feet back and forward. Cant move it far without brakes!!

Went to put the calliper on the passenger side and I realised that I have misplaced it. Oops! Think they might be at work.

So next job is brakes. Need to get them rebuilt all round and bled so I can move the thing from the grass to the driveway again.

After that its rear hub replacement and ABS fixing time.

Interestingly whilst I was under the back I saw more rust than I have ever saw on a 405. Will have to get a good look at that later on and sort it out.

Posted 27 April 2008 - 07:40 PM

Nice sunny weekend and I am on night shift testing the generator. It figures.

Still, I got some done today. Not found the missing callipers yet though.

Today I replaced some perished fuel hose. The old one was leaking when the car was running right onto the exhaust manifold

 Perished Fuel Hose

 New Hose Fitted

Also had a go at fixing the sunroof. This is going to need further work and possibly full replacement. Currently taped shut !!


 Sunroof Motor

 Gears all gummed up.

Taped Sunroof

Found some old pics of the car when it was on the road. I wonder if I can make it this nice again.

Car Now

Car in 2001 when I took it off the road.

Posted 03 May 2008 - 10:12 PM

I had a semi productive day today. Spend a fair bit of it looking for those callipers I have lost. No luck there unfortunately. Its annoying as the brakes are the only thing stopping me moving the thing. Sods law dictates that I will get some from a scrappy and then I shall find my ones. Grr

Anyway, disappointed by my own memory (seeing how I have put these callipers somewhere and forgot) I decided to do something productive and prepare the car for the sunroof replacement.

Removal of the sunroof requires removal of the headlining so I started here. Pretty easy to do actually.

Started by removing the front pillar covers. These more or less just pull off.
Front pillar cover removed.

Next I removed the rear pillar covers. Again just pull them off.

Rear pillar cover removed

Next I removed the centre pillar covers. These are a bit more tricky. First you need to undo the holding screws at the top and bottom and then pull off the knob for moving the seatbelt height. This takes a good hard tug but will come off. Then remove the seatbelt and pull the cover off.

There are couple of wee bits to do now, front and rear compartment lights, jacket hooks etc.

Then the headlining should just pull down. Mine was held up by Velcro but yours may have glue so watch for this.

On inspection the headlining has some light damage. The fabric is hanging down a bit and the foam material it is made from is perishing in places it appears. Will need to repair this lot before I put it back together.
The headlining

Saggy bits.

More Saggy Bits

Once this is removed you can get access to the sunroof assembly. I did not remove this as it will leave me with a big hole in the sunroof. This can be done another day when I have the new sunroof.

Spent the rest of the day faffing with my 406. ABS is not working. The garage said its a faulty wiring loom and wanted £760 to replace it !! I will fix it myself I think. Found a faulty connector today. Will need to pay a visit to a scrappy to get the bits I need.

Hope I get good weather tomorrow.
Posted some time after 2/07/2007

Some general photos of the car.

Some lovely green stuff on car.

My brother had moved the car onto the grass so he could use the drive.  Made it really difficult to jack it in the air.

 I find this photo arty in an odd sort of way.

 More Green Stuff (moss??)

After the previous pictures of the shiny brake callipers on rusty springs and hubs I decided to remove these to restore them.  I removed the struts and dismantled them.  I don't seem to have many pictures of the strip down but I do have rebuild pics.

  Where has the strut gone??

 Painted up Wheel Hubs
 Front of the Hubs - Cleaned up with a dremel
 Sandblasted hub carriers with new bearings and ball joints.  Ready for paint.

 Masked up

 Painting Complete - Awaiting pressing in of hubs

 Completed restored hubs

 My Nanas dog Ben guarding the parts and looking highly fierce!

I had restored the strut tops also, painting them with silver hammerite.  I purchased new springs and dampers and set about rebuilding them.
 New bits

 Ready for rebuild.

 A Spring Compressor was used to compress the springs allowing fitment, with renewed bearings, onto the new strut.


 Shiny

 Refurbished Strut.

Whilst I was in the arch I also noticed a very sad looking anti roll bar.  Out it came for some refurb.
 Bolts / Bush seized onto the end.  Chopped it off.

 Got them out eventually.

 No wonder it was stuck.  The half height head made it really challenging to get enough torque onto it without the socket or spanner slipping off.


 Remains of the holding clamps.  Note how worn the rubber is!


Got the anti roll bar powder coated professionally.

This will look great on the car!
 Black Hammerite on the Driveshaft.

 Strut mount with surface rust.
 Strut mount with more surface rust - This time under the underseal.
 Inner wing with surface rust.

 Attack with this.  I should get shares in Hammerite.
 Rust Treatment in progress
 Rust Treatment in progress
Overcoated with some new paint of the correct colour.

That's everything from the missing blog pages.